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Daedalus Product Development
Daedalus provides a full slate of research, design, human factors,
engineering,
and manufacturing transition services to medical, scientific, consumer
and industrial product companies. The Daedalus team has helped
bring hundreds of successful products to market for companies ranging
from startups to the Fortune 50.
Contact us for more information about Daedalus services. ![]() Featured: Experience
Dental Scaler
The design of the latest iteration of Dentsply Professional's low-cost scaler, the Bobcat Pro, included an inexpensive sheet-aluminum chassis housed within an injection-molded cover. The complexity of the chassis called into question the ability of the design to meet Dentsply's requirements for product quality and consistently close-fitting assemblies.
To analyze the potential dimensional variability of the chassis, Daedalus created a novel parametric solid model. Each of the ten bends in the chassis was modeled according to the true manufacturing plan, and each could be varied within the standard tolerances associated with both position and skew. Through this model, part fit and clearances could be checked in several worst-case scenarios. By observing the number of extreme dimension deviations necessary to achieve those scenarios, the likelihood of encountering such a part could be evaluated. The process led to two key improvements: the removal of an offset bend, and the addition of an alignment rivet, each resolving key fit and quality issues. In addition to the revision of the engineering design for better manufacturability, Daedalus also made improvements to the aesthetics, branding, and usability of the controls and displays, while bringing subtle refinements to the housing. |
![]() News: September, 2010
Daedalus welcomes Chris Connors
Chris Connors has joined Daedalus as Interaction Design Director. Chris joins us directly from Apple, Inc., and his career spans enterprise software, aerospace, and consumer products. As Interaction Design Lead at Apple...
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![]() News: September, 2010
Daedalus Welcomes Tim Fletcher
Tim Fletcher, FIDSA, joined Daedalus as Business Development Manager in November of 2009. Previously he taught Industrial Design and Design Thinking at Hong Kong Polytechnic University. His background in design and new product development spans both large and small corporations as well as consulting.
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![]() News: September, 2010
Daedalus wins a GOLD appliance DESIGN award
Daedalus is proud to announce that BiliChek, a noninvasive bilirubin meter developed for Philips Children's Medical Ventures, in partnership with Philips Home Healthcare Design, has been granted a Gold award in appliance DESIGN magazine's annual Excellence in Design competition.
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